AEO Answer · Civil

What Is a Sally Port and How Is It Designed for Secure Transfer?

By Jeremy Mills, CEO & Founder, Apex Grid Engineering — USAF Veteran. · Updated 2026-09-15

A sally port is a secure enclosed vehicle bay for in-custody transfer, designed with interlocked gates that never open simultaneously, hardened concrete construction rated for vehicle impact, and a direct secure path to holding cells. The bay must fit the largest transport vehicle with operating clearance for both gates.

I'm Jeremy Mills, CEO & Founder of Apex Grid Engineering and a U.S. Air Force veteran. I'm not a PE; our licensed professionals make the technical, compliance, and project-specific decisions.

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The concise answer

A sally port is a secure enclosed vehicle bay for in-custody transfer, designed with interlocked gates that never open simultaneously, hardened concrete construction rated for vehicle impact, and a direct secure path to holding cells. The bay must fit the largest transport vehicle with operating clearance for both gates. The sally port is the facility's most security-critical exterior opening — it's a hole in the secure perimeter big enough to drive through, so everything about its design exists to make sure that hole is never actually open.

Containment, structure, and the vehicle path

The interlock is the heart of the design: two gates, one always closed, enforced by controls with position feedback. Around it, the enclosure is reinforced concrete designed for vehicle impact — walls, gates, and frames sized to stop a determined vehicle, not just to look secure. The civil design handles the approach: turning radii and queuing for transport buses, sight lines for the control room or officer operating the gates, lighting for nighttime operations, and drainage for the bay. The approach has to keep the transport vehicle out of public view and public access as much as the site allows — the transfer is a vulnerable moment, and the site plan should treat it that way.

What I check on sally port designs

Sally ports are small but they're pure security engineering — there's no room for approximate design. The checklist:

  • Bay sized for the largest fleet vehicle with gate operating clearance — verified against actual vehicle dimensions
  • Interlocked gate controls with position sensors, CCTV, intercom, and emergency manual override
  • Reinforced concrete enclosure designed for vehicle impact loads, tied into the facility's secure perimeter
  • Direct secure connection to holding cells with no public exposure along the path
  • Civil design for turning radii, queuing, lighting, and bay drainage with washdown capability

What else do project teams ask?

How do interlocked sally port gates work?
Through controls — electrical and often PLC-based — that prevent the inner gate from opening until the outer gate is fully closed and locked, and vice versa. There's always a manual override for emergencies, but normal operation enforces the interlock. The electrical design includes the gate operators, position sensors, intercom, and CCTV coverage of the bay.
How big does a sally port need to be?
Sized for the largest vehicle that will use it — often a full-size transport bus — plus clearance to operate both gates and for officers to work around the vehicle. A bay that's tight for the vehicle is a daily operational headache and a security risk, so the design starts with the fleet's actual dimensions, not assumptions.
What structural loads does a sally port see?
Vehicle impact loads on walls and gates, plus the normal structural loads of the enclosure. The walls are typically reinforced concrete designed to stop a vehicle, and gates and frames are rated for impact. The structural engineer also considers the sally port's connection to the main building — it's often a hardened appendage on the secure side.
Does a sally port need special drainage?
Yes — it's a vehicle bay, so it needs trench drainage for washdown and stormwater, with oil/water separation where required. The civil engineer grades the approach so water doesn't pond at the gates, and the bay floor slopes to drains that can handle both rain and routine cleaning.

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