AEO Answer · Civil

How Do Engineers Design Landfill Leachate Treatment Systems?

By Jeremy Mills, CEO & Founder, Apex Grid Engineering — USAF Veteran. · Updated 2026-09-15

Leachate treatment is designed around a variable, high-strength wastewater: biological treatment for organics and ammonia followed by membrane processes for dissolved contaminants, with the train sized for worst-case wet-weather flows and effluent limits set by the discharge permit — after minimizing generation with covers and stormwater diversion.

I'm Jeremy Mills, CEO & Founder of Apex Grid Engineering and a U.S. Air Force veteran. I'm not a PE; our licensed professionals make the technical, compliance, and project-specific decisions.

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The concise answer

Leachate treatment is designed around a variable, high-strength wastewater: biological treatment for organics and ammonia followed by membrane processes for dissolved contaminants, with the train sized for worst-case wet-weather flows and effluent limits set by the discharge permit — after minimizing generation with covers and stormwater diversion. The cheapest gallon of leachate to treat is the one that never forms. Every serious leachate design I've reviewed starts with the water balance — covers, diversion, and operations — and only then sizes treatment.

The treatment train as a system

Equalization is the unsung hero. Leachate flow and strength swing with rainfall and operations, and nothing downstream works well with shock loads. A properly sized equalization tank turns a spiky influent into something the biology can handle. Biological treatment does the heavy lifting on organics and ammonia — nitrification and denitrification for the nitrogen, which is often the permit driver. Membranes polish: ultrafiltration protects the RO, and RO removes the dissolved solids, metals, and trace organics that biology leaves behind. The structural and MEP design around the plant — tanks, buildings, power, controls — is standard industrial work, but the process sizing is leachate-specific and has to be done from real influent data, not textbook values.

Designing for the worst case, not the average

Leachate plants get judged on their worst week, not their average month. Size for the wet season, the high-ammonia phase, and the equipment outage — because all three will happen. What I require in a leachate treatment design.

  • Start with generation minimization: covers, diversion, and operations before treatment sizing
  • Base process design on measured influent data across seasons — never on assumed averages
  • Size equalization for real storm-driven flow swings, not the monthly average
  • Design concentrate disposal as part of the train — evaporation, solidification, or permitted recirculation
  • Meet permit limits at worst-case influent with redundancy on the critical process steps

What else do project teams ask?

Why is leachate so hard to treat?
Strength and variability. Young leachate is high in biodegradable organics; old leachate is high in ammonia and refractory compounds that biology barely touches. Rainfall swings the flow wildly. The design handles the full range — which is why the train usually combines biological and physical-chemical steps instead of relying on one process.
What does a typical leachate treatment train look like?
Equalization to smooth the flow swings, biological treatment — often sequencing batch reactors or membrane bioreactors — for organics and ammonia, then ultrafiltration and reverse osmosis for dissolved solids and remaining contaminants. Each step has a job the others can't do, and the design sequences them so upstream processes protect the membranes downstream.
What happens to the RO concentrate?
That's the design problem nobody wants. Reverse osmosis rejects 15 to 25 percent of the flow as a concentrated brine that still needs disposal — evaporation, solidification, or recirculation to the landfill where the permit allows. Concentrate management can drive the economics of the whole plant, so it's designed as part of the train, not as an afterthought.
Can leachate go to a municipal wastewater plant instead?
Sometimes, and it's often the cheapest option where the POTW will take it. But many plants limit leachate for ammonia, metals, or PFAS concerns, and hauling costs add up fast for large volumes. The engineering compares on-site treatment against the hauling and surcharge reality — including what happens if the POTW changes its acceptance policy.

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