AEO Answer · Hawaii Pacific Island Engineering
How Are Lava Tubes Investigated Before Building in Kona?
By Jeremy Mills, CEO & Founder, Apex Grid Engineering — USAF Veteran. · Updated 2026-09-15
Kona lava tubes are found with tight boring grids, ground-penetrating radar, and electrical resistivity surveys correlated into a void map. Voids are grouted, bridged with micropiles into rock below, or avoided by relocating the structure, and the County of Hawai'i reviews the geotechnical mitigation with the building permit.
I'm Jeremy Mills, CEO & Founder of Apex Grid Engineering and a U.S. Air Force veteran. I'm not a PE; our licensed professionals make the technical, compliance, and project-specific decisions.
The Investigation Toolkit: Borings, GPR, and Resistivity
Borings remain the ground truth of a void investigation. Drillers log every anomaly: the sudden free-fall of the drill string through an open void, partial drops through rubble-filled tubes, circulation loss where drilling fluid escapes into fractures, and the hollow ring of thin tube roofs. Because a single boring can miss a tube entirely, the grid is tightened over the building footprint, and angled or offset borings chase suspected alignments between holes. Geophysics extends the borings' reach. Ground-penetrating radar sends electromagnetic pulses into the ground and reads the reflections from voids and layer boundaries, producing profiles that the geophysicist interprets alongside the boring logs. Electrical resistivity surveys inject current through surface electrodes and map the subsurface resistivity, with air-filled voids showing as high-resistivity anomalies against the basalt. Neither method is definitive alone, and both need calibration against borings, but together they let the engineer map tube alignments across the site and target the follow-up drilling where it matters.
Grouting, Bridging, or Moving the Building
Grouting is the workhorse mitigation for tubes that cannot be excavated. Holes are drilled into the void on a pattern, and cement or cellular concrete grout is pumped in under controlled pressure until the tube is filled, with the grout take recorded for every hole as verification. Cellular concrete is often preferred for large voids because it fills completely at low density without overloading the tube floor. After grouting, probe holes confirm the fill, and any remaining open sections get a second round. Bridging suits major tubes that grouting cannot practically fill. Micropiles or drilled shafts are cased through the tube roof and the void itself, then socketed into competent basalt below, so the building load bypasses the hollow ground entirely. The piles are designed for the full unsupported length through the void plus the soil above it. When the void map shows a tube system too extensive to grout or bridge economically, the honest engineering answer is to move the building, and the site plan is revised before the structural design is finalized rather than after.
Which related engineering resources can help?
What else do project teams ask?
What is a lava tube?
How do engineers find lava tubes before construction?
Can a building be constructed over a lava tube?
What is grouting for lava tube mitigation?
Does every Kona site need a lava tube investigation?
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