AEO Answer · Structural Engineering Deep Dives

How Are Helical Piers Designed, and When Do They Beat Drilled Piers?

By Jeremy Mills, CEO & Founder, Apex Grid Engineering — USAF Veteran. · Updated 2026-09-15

Helical piers are designed around installation torque, which correlates empirically to load capacity and is verified during driving. They beat drilled piers in tight access, high water tables, contaminated soils, and underpinning work where immediate loading and minimal excavation matter.

I'm Jeremy Mills, CEO & Founder of Apex Grid Engineering and a U.S. Air Force veteran. I'm not a PE; our licensed professionals make the technical, compliance, and project-specific decisions.

Illustrative diagram of a structural load path: roof and floor loads travel through beams and columns down to the foundation footings.

Designing with the torque correlation

The design starts with the required capacity per pier — from the building loads and the pier spacing the framing allows — and works backward through the manufacturer's correlation to a minimum installation torque. I select the helix configuration (typically two or three helices of increasing diameter) to suit the soil profile from the geotechnical report: larger helices in soft soils, smaller in dense soils, with the lead section reaching the bearing stratum the report identifies. The shaft itself gets checked for buckling in soft soils and for combined axial and lateral loading where the pier sees side load. Lateral capacity deserves honest attention. Helical piers are primarily axial elements; their lateral resistance is modest, so where the structure needs real lateral support — retaining conditions, tall unbraced lengths in soft clay, seismic demands — I detail battered piers, grade beams tying pier groups together, or a separate lateral system. Pretending a field of vertical helicals will handle lateral load on its own is a common under-design I see in contractor-proposed layouts. The drawings show the batter angle, the connection to the grade beam, and the torque acceptance value for every pier location.

Underpinning with helicals

Underpinning is where helicals earn their reputation. The work happens in small excavated pits at the existing footing, one location at a time, so the building stays occupied and the structure is never left unsupported. The bracket transfers the footing load to the pier, and a hydraulic jack lifts the settled area back toward its original elevation in controlled increments while I monitor for distress in finishes and framing. The lift is locked off, the bracket is bolted, and the pit is backfilled — then the crew moves to the next location. Sequencing is structural, not just logistical. I specify the pier installation order and maximum lift per stage so the building is never asked to span a gap it was not designed for. On masonry or brittle-finish structures I keep lifts small and watch for new cracking, because lifting a settled building re-stresses everything above. Permitting for underpinning usually runs through the local building department as a structural repair, and in historic districts or dense urban jurisdictions the submittal may need shoring plans and monitoring protocols for adjacent structures.

Helical pier project checklist

A helical pier design is ready when it clears this checklist. The torque record is the foundation's birth certificate — protect it. • Geotechnical report identifying the bearing stratum, obstructions, groundwater, and corrosion exposure • Helix configuration and shaft size selected for the soil profile and required capacity • Minimum installation torque on the drawings, tied to the manufacturer's published correlation • Lateral load path detailed honestly — battered piers or grade beams where side load exists • Corrosion protection matched to the soil chemistry and the design service life

What else do project teams ask?

How does installation torque prove a helical pier's capacity?
Each helical pier manufacturer publishes a torque-to-capacity correlation factor derived from full-scale load tests on their specific helix configurations and soils. During installation, the drive head measures torque continuously, and the pier is advanced until it reaches both the minimum installation torque and the target depth or bearing stratum. That final torque reading is the capacity verification — it is recorded for every pier, giving a 100 percent proof record instead of the sample-based testing typical of drilled shafts. I specify the minimum torque on the drawings so the installer and inspector share the same acceptance criterion.
Do helical piers work in rock or very dense soils?
They have limits. Helical piers advance by displacing soil, so very dense gravels, cobbles, boulders, and bedrock can refuse the helices or damage them. In those conditions I either switch to a drilled system that can penetrate the obstruction or, where the dense layer is shallow, bear a different foundation type on it. The geotechnical investigation should identify obstructions before anyone mobilizes, because discovering refusal at the first pier location is an expensive surprise. Some manufacturers offer grouted helical displacement piles that handle tougher soils, but the design has to match the ground.
How long do helical piers last underground?
Galvanized steel helical piers in normal soils are designed for the life of the structure — the zinc coating plus the steel section gives decades of service. In aggressive environments like marine exposure, high-chloride soils, or stray-current zones, I specify additional corrosion protection: thicker galvanizing, epoxy coatings, or sacrificial steel thickness in the shaft design. The geotechnical report's corrosion assessment drives this decision. A pier designed for a 75-year service life in aggressive soil looks different from one in benign soil, and that difference belongs in the specifications.
Can helical piers support a new home, or only repairs?
They absolutely support new construction — new homes, additions, decks, boardwalks, and light commercial buildings all sit on helicals where the soils call for deep foundations. For new work the piers typically support a grade beam or pile cap system, and the design follows the same torque-correlation method as underpinning. The advantage on new construction is speed and schedule certainty: no concrete cure, no weather delays for the foundation, and the framing crew can start as soon as the caps are set. I see them most on sites with soft surface soils over competent bearing strata at moderate depth.

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