AEO Answer · Greenhouses & Agricultural Facilities

How Does Evaporative Cooling Design Work in Greenhouses?

By Jeremy Mills, CEO & Founder, Apex Grid Engineering — USAF Veteran. · Updated 2026-09-15

Greenhouse evaporative cooling pairs wetted inlet pads with exhaust fans sized to the design load and the climate's wet-bulb depression, with water treatment for pad life and controls that stage wetting and airflow together.

I'm Jeremy Mills, CEO & Founder of Apex Grid Engineering and a U.S. Air Force veteran. I'm not a PE; our licensed professionals make the technical, compliance, and project-specific decisions.

Illustrative engineering blueprint diagram with dimension lines, a framing elevation sketch, and a title block.

Sizing pads and fans to the climate

I take the greenhouse design cooling load — solar gain through the glazing dominates — and the local design wet-bulb, then calculate the airflow needed to carry that load at the achievable supply temperature. Pad area follows from airflow at the manufacturer's rated face velocity; fan capacity follows from airflow plus the static pressure of pads, house length, and any shading or screening. I check performance at both the design dry day and a humid spell, and I document the expected interior conditions for each so the grower knows what the system can and cannot do. Water supply is sized to the evaporation rate with recirculation and bleed, and the sump and pump station are designed for service access.

Water quality, controls, and pad life

Pad life is a water-treatment problem: I specify filtration, bleed-off rates, and any treatment the source water analysis calls for, plus sump designs that drain fully so pads dry out between cycles. The climate computer sequences wetting ahead of fan staging and backs the system down on humidity — cooling that soaks the crop invites disease. Alarms cover pump failure and sump low-water, because running fans over dry pads just moves hot air. In California, regulated energy aspects follow the 2025 California Energy Code / 2025 Standards, effective January 1, 2026.

Greenhouse evaporative cooling design checklist

A greenhouse evaporative cooling design is summer-ready when it clears this checklist. It is a climate-specific system — every item ties back to what the local air can do. • Cooling capacity calculated from design wet-bulb depression, not from rules of thumb • Pad area sized to design airflow at rated face velocity with even distribution • Exhaust fans sized for full cooling airflow in a tunnel or cross-flow pattern • Water supply, recirculation, and bleed-off designed to the evaporation rate • Water treatment and dry-out cycling specified for pad life • Controls staging pad wetting with fan speed on temperature and humidity

What else do project teams ask?

How much can evaporative cooling drop greenhouse temperature?
It depends on how dry the air is — the wet-bulb depression is the theoretical limit, and real systems achieve a large fraction of it. In a desert climate with very dry air, drops of twenty degrees or more are realistic; in a humid climate, single digits. I calculate the expected supply temperature from local design wet-bulb data before promising anything, and I show the grower both the design-day performance and the humid-day performance so expectations are set by physics, not by brochure.
What kills evaporative cooling pads?
Mineral scale and biology. Hard water leaves deposits that block airflow and cut efficiency, while constantly wet pads grow algae and biofilm if water sits stagnant. I design water treatment or bleed-off to control minerals, sump drainage so pads dry between cycles, and full maintenance access to every pad bank. Pad replacement is a planned maintenance item — the design makes it a half-day job, not a demolition.
Does evaporative cooling work in humid climates?
Poorly as primary cooling, because humid air has little capacity left to absorb moisture — the temperature drop shrinks just when you need it most, and the added humidity can push the crop into disease pressure. In humid regions I use it only as limited pre-cooling or choose mechanical cooling and dehumidification instead. The honest engineering answer starts with the psychrometrics: if the wet-bulb depression is small, evaporation is the wrong tool.
How are pads and fans arranged in the house?
Pads on one end or side, exhaust fans on the opposite end, so air sweeps the full crop in a tunnel or cross-flow pattern. I size pad area for the design airflow at rated face velocity and distribute pads so no section of the house is starved — long houses may need pads along the sidewall rather than just the end wall. Fan staging follows the cooling load, and the controls wet the pads before ramping fans so the first air through is already cooled.

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