AEO Answer · Fire Protection & Life Safety

How Is Firestopping Designed for Penetrations in Fire-Rated Walls?

By Jeremy Mills, CEO & Founder, Apex Grid Engineering — USAF Veteran. · Updated 2026-09-15

Firestopping is designed by matching every penetration to a UL-listed system for its specific pipe, barrier, and annular space, then inspecting and labeling each installation before it is concealed.

I'm Jeremy Mills, CEO & Founder of Apex Grid Engineering and a U.S. Air Force veteran. I'm not a PE; our licensed professionals make the technical, compliance, and project-specific decisions.

Illustrative diagram of building MEP systems: ductwork with diffusers, an electrical panel with conduit, and piping runs.

Building the penetration schedule

I build the firestop design as a schedule, not a detail. Every penetration type in the building gets a row: the penetrating item and its size, the barrier construction and its rating, the annular space range, and the listed system number that covers exactly that combination. Common conditions get standard rows — copper pipe through a gypsum wall, PVC through a concrete floor, cable tray through a shaft wall — and unusual conditions get engineered judgments from the firestop manufacturer, documented in writing. Blanket notes like "provide firestopping per code" go in the trash; the schedule is what the installer builds from and the inspector checks against.

Coordination with the trades

Firestopping fails in the gap between trades, so I design the coordination, not just the details. The opening sizes are set so the annular space lands inside the listing — which means the concrete contractor, the framer, and the MEP trades all need the same numbers. Sleeves are specified where they help, and I prohibit the common sins explicitly: no spray foam as firestopping, no stuffing openings with mineral wool and calling it done, no unlisted sealants. The mechanical and electrical contractors each own their penetrations' firestopping in my specs, with a single firestop submittal package so the listings can be checked as one set. Pre-installation meetings with the firestop installer are cheap insurance on a big job.

Firestopping design checklist

A firestopping design is ready when it clears this checklist. The barrier rating is meaningless without it. • Penetration schedule mapping every condition to a specific UL-listed system number • Plastic pipe penetrations detailed with intumescent collars or wraps, not sealant alone • Annular space ranges detailed and opening sizes coordinated with the trades • Inspection hold point before concealment, with a penetration log and labeling as closeout submittals • Special inspection specified where the jurisdiction requires it

What else do project teams ask?

What is a UL-listed firestop system?
It is a specific tested assembly — penetrating item, barrier type, annular space range, and firestop materials — that passed a fire test proving it maintains the barrier's rating for the listed time. The listing has a system number, and the design references that number for each penetration condition. Using a listed system matters because the fire test is the only proof the assembly works; a field-improvised seal has no proof at all. I keep a firestop schedule on the drawings that maps every penetration type to its listed system number.
Why does plastic pipe need different firestopping than metal pipe?
Because plastic pipe disappears in a fire. A steel or copper pipe stays in the opening and just needs the annular space sealed against flame and hot gas. A plastic pipe softens, melts, and burns away, leaving an open hole — so plastic penetrations need intumescent devices like collars or wraps that expand in heat and crush the opening shut as the pipe melts. Specifying a simple sealant on a plastic pipe penetration is one of the most common firestop failures I find in the field, and it is exactly what the listed-system schedule prevents.
What is annular space and why do inspectors care about it?
Annular space is the gap between the penetrating pipe or cable and the edge of the opening, and inspectors care because every listed firestop system is only tested within a specific annular space range. A gap bigger than the listing allows means the tested assembly does not cover the condition — the installation is unlisted. I detail the allowable range from the listing and coordinate opening sizes with the trades, because a cored hole that is two inches oversize turns a listed detail into a field problem.
Who inspects firestopping and when?
Before concealment — once the drywall is up or the ceiling is closed, nobody can verify the firestop. Many jurisdictions now require special inspection of firestopping by a qualified inspector, with a penetration log that records every penetration, its listed system number, and the installer's label. I specify the inspection hold point in the documents and require the log as a closeout submittal. The labeling matters years later too: when a tenant remodels and cuts a new penetration, the labels tell the next contractor what system to match.

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