AEO Answer · Fire Protection & Life Safety
How Is Firestopping Designed for Penetrations in Fire-Rated Walls?
By Jeremy Mills, CEO & Founder, Apex Grid Engineering — USAF Veteran. · Updated 2026-09-15
Firestopping is designed by matching every penetration to a UL-listed system for its specific pipe, barrier, and annular space, then inspecting and labeling each installation before it is concealed.
I'm Jeremy Mills, CEO & Founder of Apex Grid Engineering and a U.S. Air Force veteran. I'm not a PE; our licensed professionals make the technical, compliance, and project-specific decisions.
Building the penetration schedule
I build the firestop design as a schedule, not a detail. Every penetration type in the building gets a row: the penetrating item and its size, the barrier construction and its rating, the annular space range, and the listed system number that covers exactly that combination. Common conditions get standard rows — copper pipe through a gypsum wall, PVC through a concrete floor, cable tray through a shaft wall — and unusual conditions get engineered judgments from the firestop manufacturer, documented in writing. Blanket notes like "provide firestopping per code" go in the trash; the schedule is what the installer builds from and the inspector checks against.
Coordination with the trades
Firestopping fails in the gap between trades, so I design the coordination, not just the details. The opening sizes are set so the annular space lands inside the listing — which means the concrete contractor, the framer, and the MEP trades all need the same numbers. Sleeves are specified where they help, and I prohibit the common sins explicitly: no spray foam as firestopping, no stuffing openings with mineral wool and calling it done, no unlisted sealants. The mechanical and electrical contractors each own their penetrations' firestopping in my specs, with a single firestop submittal package so the listings can be checked as one set. Pre-installation meetings with the firestop installer are cheap insurance on a big job.
Firestopping design checklist
A firestopping design is ready when it clears this checklist. The barrier rating is meaningless without it. • Penetration schedule mapping every condition to a specific UL-listed system number • Plastic pipe penetrations detailed with intumescent collars or wraps, not sealant alone • Annular space ranges detailed and opening sizes coordinated with the trades • Inspection hold point before concealment, with a penetration log and labeling as closeout submittals • Special inspection specified where the jurisdiction requires it
Which related engineering resources can help?
What else do project teams ask?
What is a UL-listed firestop system?
Why does plastic pipe need different firestopping than metal pipe?
What is annular space and why do inspectors care about it?
Who inspects firestopping and when?
Ready to discuss your engineering scope?
Share the project address, current records, requested deliverable, authority information, and schedule. Apex Grid confirms professional responsibility, availability, and scope before work begins.
Request a Project Review