AEO Answer · MEP

How Are Electrical Load Calculations Done for a Building?

By Jeremy Mills, CEO & Founder, Apex Grid Engineering — USAF Veteran. · Updated 2026-09-15

An electrical load calculation is the NEC-based analysis that determines the required capacity of electrical services, feeders, and branch circuits. It sums connected loads by category, applies code demand factors reflecting realistic simultaneous use, accounts for continuous loads at 125%, and produces the service size, feeder sizes, and panel schedules the design is built on.

I'm Jeremy Mills, CEO & Founder of Apex Grid Engineering and a U.S. Air Force veteran. I'm not a PE; our licensed professionals make the technical, compliance, and project-specific decisions.

The concise answer

An electrical load calculation is the NEC-based analysis that determines the required capacity of electrical services, feeders, and branch circuits. It sums connected loads by category, applies code demand factors reflecting realistic simultaneous use, accounts for continuous loads at 125%, and produces the service size, feeder sizes, and panel schedules the design is built on. Think of it as the building's electrical budget: every load accounted for, realistic usage patterns applied, and the infrastructure sized to serve it all safely with room to grow.

How the calculation is built

The engineer starts with the connected load inventory — every piece of electrical equipment, organized by NEC load category: general lighting, receptacles, HVAC motors, kitchen equipment, elevators, and any special loads. Nameplate data, mechanical equipment schedules, and the lighting design all feed this list, which is why the load calc can't be finished until the other disciplines have made their selections. Then the code math: demand factors applied per category, continuous loads at 125%, motor loads with their starting-current considerations, and the largest motor's extra allowance on feeders. The result flows into the one-line diagram — service size, main breaker, feeder sizes, panel schedules — and out to the utility company, which uses it to size the transformer and service lateral. When equipment changes late in design, the load calc has to follow; I've seen services undersized because a late mechanical equipment swap never made it back into the electrical numbers.

Avoiding the classic load calc mistakes

Load calculation errors are expensive in both directions: undersized means a service that can't be legally or safely expanded, oversized means paying for gear and utility capacity you don't need. The mistakes I see repeat are always the same handful. Here's what I verify before signing off on a load calc.

  • Complete inventory: every load category represented — missing EV charging or kitchen equipment is common
  • Demand factors per NEC article: the right table for each load type, applied correctly
  • Continuous loads at 125%: lighting and HVAC classifications checked, not assumed
  • Spare capacity included: room for growth designed in now, not wished for later
  • Calc matches the one-line: service, feeders, and panels all trace back to the same numbers

What else do project teams ask?

What is a demand factor?
A code-recognized multiplier reflecting that not all loads operate at full capacity at the same time. The NEC provides demand factors by load type — lighting, receptacles, kitchen equipment, and others each have their own tables. Applying them correctly is the difference between a right-sized service and an expensive oversized one.
What does continuous load mean and why does it matter?
A continuous load runs for three hours or more — think lighting in a 24-hour facility or HVAC equipment. The NEC requires continuous loads to be calculated at 125% of their rating, which sizes conductors and breakers to run cool over long durations. Missing the continuous classification is one of the most common load calc errors.
Do load calculations include future expansion?
They should include planned spare capacity — the code requires it in some occupancies, and good design includes it everywhere. I typically see 20–25% spare capacity designed into services and panels for commercial buildings. It's far cheaper than upsizing a service later, which can mean new switchgear, new feeders, and utility coordination all over again.
Who needs to see the load calculation?
The plan checker, the utility company sizing the transformer and service lateral, and the electrical contractor ordering gear. An incomplete or missing load calc is one of the fastest ways to stall both plan check and utility coordination — I keep it current with the design through every revision.

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