AEO Answer · Laundromats & Commercial Laundry

How Is Natural Gas Load Sized for a Commercial Laundry?

By Jeremy Mills, CEO & Founder, Apex Grid Engineering — USAF Veteran. · Updated 2026-09-15

Natural gas load for a commercial laundry is sized by totaling every dryer's, water heater's, and boiler's full-fire input with minimal diversity, then sizing the service, meter, and piping for that coincident peak so pressure never sags at the farthest appliance.

I'm Jeremy Mills, CEO & Founder of Apex Grid Engineering and a U.S. Air Force veteran. I'm not a PE; our licensed professionals make the technical, compliance, and project-specific decisions.

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Building the connected load schedule

Every gas design I do for a laundry starts as a table: each appliance, its location, its fuel input rating from the manufacturer, and its operating pressure requirements. Dryers are listed by bank, water heaters and boilers by unit, and any space heating or auxiliary process load added in. I take very little diversity on the production equipment — a laundry earns its money when everything is running — and apply diversity only where operations genuinely justify it, such as office heating that cycles independently of production. That schedule becomes the basis for service sizing, meter selection, and regulator sizing, and it stays with the drawings so future equipment additions can be checked against available capacity.

Piping layout and pressure drop

With the load schedule set, I route the gas piping from the meter to each appliance and calculate pressure drop segment by segment, accounting for pipe material, fittings, and the actual connected load downstream of each point. Laundries punish lazy layouts: long straight runs to remote dryer rows, or a single trunk that was sized for half the machines, show up as pressure sag at the worst moment. I keep delivered pressure within the manufacturer's range for every appliance under full coincident load, place regulators and sediment traps where they can be serviced, and isolate equipment branches with accessible shutoff valves. The drawings show sizes, materials, and test pressures so the installer builds exactly what the calculations support.

Utility coordination checklist

The utility side of a laundry gas design deserves its own discipline: • Confirm total available capacity and delivery pressure at the property line before finalizing the design • Verify meter and regulator sizing against the full coincident load, not a diversified guess • Allow schedule time for utility upgrades — service lateral upsizing is measured in weeks, not days • Document the design load in writing so the utility's records match the building's needs • Plan for future growth: a capped tee and documented spare capacity make the next expansion cheaper

What else do project teams ask?

Why can't a laundry use normal gas load diversity factors?
Diversity factors assume not everything runs at once, which works for apartments and offices but fails in a production laundry. During a busy shift every dryer is tumbling, the water heaters are at full fire feeding the washers, and the boiler is carrying its load. Designing with aggressive diversity on those loads means the system works on a slow day and fails on a profitable one. I size for the real production peak and document that assumption for the owner.
What causes gas pressure problems at laundry dryers?
Pressure problems almost always come from undersized piping on long runs, especially when a building is converted and dryers sit far from the gas meter. As more dryers fire, friction loss eats the pressure, and the farthest machines starve first — showing up as ignition failures, sooting, or uneven drying. The fix is proper segment-by-segment pressure drop calculation during design, not a bigger regulator after the fact.
Does the gas utility need to be involved early?
Yes, and early is the key word. A laundry's gas demand can exceed what the existing service lateral, regulator, or meter can deliver, and utility upgrades take time to schedule. I coordinate on delivery pressure, total capacity, and meter sizing before drawings are issued, so the utility's side and the building side are designed around the same numbers.
What combustion air is required for laundry gas equipment?
Gas-fired dryers, water heaters, and boilers all need combustion air sized to code for their total input, delivered through dedicated openings or mechanical supply into the mechanical room or dryer area. In a laundry this matters doubly, because the dryer exhaust system is already pulling large volumes of air out of the building. I coordinate combustion air with the makeup air design so the building never goes negative enough to backdraft equipment.

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